Automotive Fuel Systems and Emission Controls Package, 5/E
Warren M. Farnell, Northampton Community College

ISBN-10: 0131407813
ISBN-13: 9780131407817

Publisher: Prentice Hall
Copyright: 2006
Format: Paper; 736 pp
Published: 10/04/2005

Suggested retail price: $101.00
Buy from myPearsonStore

For courses in Fuel Systems, Automotive Emissions Controls, and Engine Performance.

 

For decades the Chek Chart automotive series has been known for its comprehensive coverage of theory and its detailed presentation of diagnostic and service procedures.  The series features a two book format—a Classroom Manual theorytext and a Shop Manual that covers service & diagnostics. Chek Chart gives you THE most complete coverage of Fuel Systems, Automotive Emissions Controls, and Engine Performance on the market today.


  • Two book format: Classroom Manual covers Theory and “How things work”.  Shop Manual covers “Diagnosis and Service”.
  • High Degree of Detail:  Thorough explanations on how Parts and Systems are constructed and operate including coverage of materials and processes.
  • NATEF Correlated:  Text and Shop Manual are both correlated to the NATEF task list.
  • Instructors CD:  Contains Power Point presentation.
  • Instructors Manual: Contains Chapter Outlines and Answers to text chapter questions.
  • ASE Test Prep Bundle Option:  Each Chek Chart title can be bundled with a corresponding ASE Test Prep Guide for $10.00
  • Work-text/Job Sheet Bundle Option:  NATEF Correlated Work-texts containing “Job Sheet Task List’s” is available for $10.00 with any Prentice Hall Automotive text.

For the Classroom Manual:

  • Coverage of new technology incorporated throughout – Such as ignition systems, OBD II technology, and various I/M programs.
  • Completely revised content – All dated material has been removed and new chapters have been added. These include Engine Management Input Devices, Engine Management Output Devices, Emissions, Five-Gas Theory, and I/M Programs. 
  • New appendices added to the Classroom Manual –Includes OBD II Diagnostic trouble codes, major elements of operating I/M programs, vehicle manufacturer service information websites, and links to state emission programs.
  • Over 65 new illustrations – Extensive illustration program even though many have been replaced with photos. 
  • Objectives are now included – At the beginning of each chapter.
  • Powerpoint presentations – Now included in the Instructor Guide.

 For the Shop Manual:

  • Overhauled illustration program – Includes over 135 new or revised figures and extensive photo sequences showing testing and diagnosis.

CLASSROOM MANUAL

 

PART ONE.

 

1. Introduction to Fuel Systems and Emission Controls.

            Air Pollution — A Perspective

            Major Pollutants

            Pollution and the Automobile

            Smog — Climatic Reaction with Air Pollutants

            Air Pollution Legislation and Regulatory Agencies

            Automotive Emission Controls

            Review Questions

 

2. Engine Operating Principles.

            Engine Operation

            Major Engine Components

            Cylinder Arrangement

            Engine Displacement and Compression Ratio

            Engine Cooling System

            Engine Lubrication System

            Engine-Ignition Synchronization

            Initial Timing

            Other Engine Types

            Review Questions

 

3. Engine Air-Fuel Requirements.

Air Pressure — High and Low

Airflow Requirements

Introduction to Electronic Engine Controls

The Intake System

Fuel Composition

Reformulated Fuels

Review Questions

 

PART TWO.

 

4. Fuel Delivery Systems.

            Fuel Tanks and Lines

            Fuel Lines

            Fuel Line Layout

            Evaporative Emission Control Systems

            Fuel Pumps and Filters

            Pump Types

            Mechanical Fuel Pumps

            Electric Fuel Pumps

            Fuel Filters

            Review Questions

 

5. Engine Management Systems.

            Electronic Control Systems

            Electrical Review

            Computer Control

            Parts of a Computer

            Data Lines

            Fuel Control Operating Modes

            Review Questions

 

6. Engine Management Input Devices.

            Electrical Operation of Input Devices

            Critical Sensor Inputs

            Engine Coolant Temperature Sensor

            Throttle Position Sensor

            Manifold Air Pressure Sensor

            Mass Air Flow Sensor

            Ignition Reference Signal

            Oxygen Sensors

            Review Questions

 

7. Engine Management Output Devices.

            Low-Side Drivers

            High-Side Drivers

            Pulse Width Modulation

            Critical Outputs

            Review Questions

           

8. Electronic Engine Control Systems.

            Computer Functions — A Review

            Basic Engine Operating Modes

            Air-Fuel Ratio, Timing, and EGR Effects on Operation

            Full Function Control Systems

            Common Components

            System Actuators

            History of Engine Control Systems

            On-Board Diagnostics (OBD) Systems

            Review Questions

 

9. Gasoline Fuel Injection Systems.

            Fuel Injection Operating Requirements

            Advantages of Fuel Injection

            Types of Fuel Injection Systems

            Common Subsystems and Components

            Specific Systems

            Trends

            Review Questions

 

10. Supercharging and Turbocharging.

            Engine Compression

            The Benefits of Air-Fuel Mixture Compression

            Supercharging

Turbochargers

            Turbocharger Controls

            Review Questions

 

PART THREE.

 

11. Variable, Flexible, and Bi-Fuel Systems.

            Variable or Flexible Fuel Vehicles

            M85 and Methanol-Blended Fuels

            Methanol and Automobile Engines

            Common Subsystems and Components

            General Motors VFV Fuel System

            Ford Flexible Fuel System

            E-85 Vehicles

            Bi-Fuel Vehicles

            Review Questions

 

12. Emissions, Five Gas Theory, and I/M Programs.

            Emissions, Five Gas Theory, and I/M Programs

            The Combustion Process

            The Five Gases

            Inspection/Maintenance Programs (I/M)

            I/M Test Programs

            Review Questions

 

13. Positive Crankcase Ventilation, Air-Injection Systems, Catalytic Converters, and Exhaust Gas Recirculation.

            Crankcase Ventilation

            Air Injection

            Catalytic Converters

            Exhaust Gas Recirculation

            Review Questions

 

14. The Ignition Primary Circuit and Components.

            Need for High Voltage

            High Voltage Through Induction

            Basic Circuits and Current

            Primary Circuit Components

            Monitoring Ignition Primary Circuit Voltages

            Review Questions

 

15. The Ignition Secondary Circuit and Components.

            Ignition Coils

            Distributor Cap and Rotor

            Ignition Cables

            Spark Plugs

            Spark Plug Construction

            Ignition Polarity

            Review Questions

 

16. Electronic Ignition Systems.

            Basic Electronic Ignition Systems

            Control Modules and Primary Circuitry

            Triggering Devices and Ignition Timing

            Electronic Ignition Dwell, Timing, and Advance

            Original Equipment Electronic Distributor Ignition Systems

            Original Equipment Distributorless Ignition Systems

            Review Questions

 

Glossary of Technical Terms.

 

Answers to Review Questions.

 

Appendix A. OBD II Diagnostic Codes.

 

Appendix B. Evaporative System Pressure Conversion Chart.

 

Appendix C. Major Elements of Operating I/M Programs.

 

Appendix D. Vehicle Manufacturer Service Information.

 

Appendix E. Automotive Fuel & Emissions Related Websites.

 

Appendix F. Links to State Emission Programs.

 

Index.

 

 

 

SHOP MANUAL

 

 

PART ONE — INTRODUCTION TO FUEL AND EMISSION SYSTEM SERVICE.

 

1. Vacuum Control Diagnosis.

            Engine Vacuum

            Vacuum Sources

            Testing Engine Vacuum

            Testing Vacuum Components

 

2. Fuel and Emission System Test Equipment.

            The Pressure Gauge as Test Equipment

            Cylinder Leakage Testing

            Engine Power Balance Testing

            Infrared Exhaust Analyzers

            Basic Exhaust Analyzers

            Programmed Special Test Analyzers

            Sources of Specifications and Service Procedures

 

PART TWO - FUEL SYSTEM SERVICE AND TESTING.

 

3. Fuel System Inspection and Testing.

            Fuel System Inspection

            Evaporative Emission Control System Maintenance

            Electric Fuel Pump Test

            Testing a Fuel Pump Using Amperage Draw

            Thermostatically Controlled Air Cleaner Service

 

4. Fuel System Component Replacement.

            Fuel System Safety

            Fuel Tank Replacement

            Fuel Line Replacement

            Fuel Pump Replacement

            Air Cleaner Service

            Air Intake Throttle Body Service

            Air Intake Throttle Body Removal & Installation

            Intake Manifold Removal & Installation

            Throttle Linkage

 

PART THREE — ELECTRONIC ENGINE CONTROL SYSTEM TESTING AND SERVICE.

 

5. Electronic Engine Control and Fuel System Service.

            Troubleshooting Principles

            Area Test and Pinpoint Test

            Electronic System Service Precautions

            Self Diagnostic Systems

            Troubleshooting and Testing Procedures

            Scan Tools

            Electronic Control Systems Service

            OBD II Summary

 

6. Testing Engine Management Input Devices.

            Using Trouble Code Charts

            Current versus History Codes

            Non-OBD II Vehicles

            OBD II Vehicles

            Testing Switched Inputs

            Analog Inputs

            Digital Inputs

            Testing Temperature Sensors

            Testing a Throttle Position Sensor

            Testing Manifold Absolute Sensors

            Testing Mass Airflow Sensors

            Testing Oxygen Sensors

            Testing Other Inputs

 

7. Testing Engine Management Output Devices.

            Low-Side and High-Side drivers

            Testing PCM Outputs

            Testing Fuel Injector Circuits

            Testing the Idle Air Control Output

            Testing PCM Controlled Relays

            Testing a Pulse Width Modulation Solenoid

            Testing an Electronic Exhaust Gas Recirculation Valve

            Testing the Ignition Control Output

            Testing Electronic Throttle Actuators

 

8. Gasoline Fuel Injection Testing.

            Fuel Injection Safety

            Electronic System Safety

            EFI Troubleshooting Strategy

            Electronics

            Fuel Systems

            Pressure Testing

            Fuel Injector Cleaning

            Basic Idle Adjustments

            Throttle Body Injector Unit Overhaul

 

9. Turbocharger and Supercharger Testing and Service.

            Turbocharger Safety

            Why Turbochargers Fail

            Troubleshooting a Turbocharger

            Replacing Turbocharger Components

            Supercharger Service and Diagnosis

 

PART FOUR — EMISSION TESTING& EMISSION CONTROL SYSTEM TESTING AND SERVICE.

 

10. Emission Testing.

            The Emission Analyzer

            Units of Measurements

            Portable Five-Gas Analyzers

            Gas Analyzer Calibration

            Preconditioning the Vehicle

            Performing a Two-Speed Tailpipe Test

            Performing an ASM 5015 Test or Similar Test

            Performing an OBD II I/M Test

            Diagnosing Emissions Failures

            Common Causes of High HC

            Common Causes for Low CO2

            Common Causes for Low O2 and High CO

            Common Causes for High O2 and Low CO

            Common Causes for High NOx

 

11. Testing and Servicing PCV, AIR, EGR, and Catalytic Converters.

            Positive Crankcase Ventilation Service

            PCV Visual Inspection

            Functional Test

            PCV Valve Service

            Secondary Air Injection (AIR) Systems

            Electric Air Pump

            Belt-Driven Air Pump

            Diagnosis and Testing

            OBD II Air System Monitor Diagnostics — Electric Air Pump (EAP)

            OBD II Air System Monitor Diagnostics — Belt-Driven Pump

            Basic Components

            Air Injection System Service

            Air Pump Service

            Exhaust Gas Recirculation (EGR) Service

            Differential Exhaust Pressure Feedback EGR (Ford DPFE System)

            Backpressure Transducer System (Chrysler)

            ODB II System Monitor

            Linear EGR System (GM)

            EGR System Service

            Catalytic Converter Systems

            Catalyst Testing

            OBD II System Monitor

            Testing a Converter by Temperature

            Converter Service

 

PART FIVE — IGNITION and ELECTRONIC CONTROL SYSTEM SERVICE.

 

12. Ignition System Inspection, Diagnosis, and Testing.

            Ignition Service safety

            Inspection and Diagnosis

            Oscilloscope Diagnosis

            Component Testing

            Electrical Noise

           

13. Ignition System and Distributor Service.

            Primary Supply Circuit Service

            Ignition Control Module Service

            Speed and Reference Sensor Service

            Ignition Coil Service

            Ignition Cable Service

            Distributor Cap and Rotor Service

            Spark Plug Service

            Distributor Removal and Inspection

            Distributor Disassembly and Assembly

            Distributor Installation

            Distributor Overhaul Procedures

 

 

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