Engineering

The Leading Integrated Chemical Process Design Guide: Now with New Problems, New Projects, and More

More than ever, effective design is the focal point of sound chemical engineering. Analysis, Synthesis, and Design of Chemical Processes, Third Edition presents design as a creative process that integrates both the big picture and the small details—and knows which to stress when, and why. Realistic from start to finish, this book moves readers beyond classroom exercises into open-ended, real-world process problem solving. The authors introduce integrated techniques for every facet of the discipline, from finance to operations, new plant design to existing process optimization.

This fully updated Third Edition presents entirely new problems at the end of every chapter. It also adds extensive coverage of batch process design, including realistic examples of equipment sizing for batch sequencing; batch scheduling for multi-product plants; improving production via intermediate storage and parallel equipment; and new optimization techniques specifically for batch processes.

Coverage includes

• Conceptualizing and analyzing chemical process: flow diagrams, tracing, process conditions, and more
• Chemical process economics: analyzing capital and manufacturing costs, and predicting or assessing profitability
• Synthesizing and optimizing chemical processing: experience-based principles, BFD/PFD, simulations, and more
• Analyzing process performance via I/O models, performance curves, and other tools
• Process troubleshooting and “debottlenecking”
• Chemical engineering design and society: ethics, professionalism, health, safety, and new “green engineering” techniques
• Participating successfully in chemical engineering design teams

Analysis, Synthesis, and Design of Chemical Processes, Third Edition draws on nearly 35 years of innovative chemical engineering instruction at West Virginia University. It includes suggested curricula for both single-semester and year-long design courses; case studies and design projects with practical applications; and appendixes with current equipment cost data and preliminary design information for eleven chemical processes—including seven brand new to this edition.

About the CD-ROM
The CD-ROM contains the latest version of CAPCOST, a powerful tool for evaluating fixed capital investment, full process economics, and profitability—now expanded with cost data for conveyors, crystallizers, dryers, dust collectors, filters, mixers, reactors, and screens. It also contains the HENSAD tool for constructing temperature interval, cascade, and temperature enthalpy diagrams; estimating optimal approach temperatures; and designing heat exchanger networks. Also provided: additional chapters on outcomes assessment, written and oral communications, and a written report case study, as well as six complete student design projects.

Helps chemical engineers make the transition from solving problems in a specific subject area to solving open-ended process problems

• Focuses on process design rather than just plant design
• Almost all the exercises are new for this edition
• Brand new chapter on batch processing, with more batch processing content worked into existing chapters
• Moves chemical engineering students beyond classroom exercises and into the world of open-ended, real-world process problem solving

Material on the CD-ROM
Preface
About the Authors
List of Nomenclature

Section 1: Conceptualization and Analysis of Chemical Processes
Chapter 1: Diagrams for Understanding Chemical Processes
Chapter 2: The Structure and Synthesis of Process Flow Diagrams
Chapter 3: Batch Processing
Chapter 4: Chemical Product Design
Chapter 5: Tracing Chemicals through the Process Flow Diagram
Chapter 6: Understanding Process Conditions

Section 2: Engineering Economic Analysis of Chemical Processes
Chapter 7: Estimation of Capital Costs
Chapter 8: Estimation of Manufacturing Costs    
Chapter 9: Engineering Economic Analysis    
Chapter 10:     Profitability Analysis    

Section 3: Synthesis and Optimization of Chemical Processes
Chapter 11: Utilizing Experience-Based Principles to Confirm the Suitability of a Process Design
Chapter 12: Synthesis of the PFD from the Generic BFD
Chapter 13: Synthesis of a Process Using a Simulator and Simulator Troubleshooting
Chapter 14:Process Optimization    
Chapter 15: Pinch Technology    

Section 4: Analysis of Process Performance
Chapter 16; Process Input/Output Models
Chapter 17: Tools for Evaluating Process Performance
Chapter 18: Performance Curves for Individual Unit Operations
Chapter 19: Performance of Multiple Unit Operations
Chapter 20: Reactor Performance
Chapter 21: Regulating Process Conditions
Chapter 22: Process Troubleshooting and Debottlenecking

Section 5: The Impact of Chemical Engineering Design on Society
Chapter 23: Ethics and Professionalism    
Chapter 24: Health, Safety, and the Environment
Chapter 25: Green Engineering

Section 6: Interpersonal and Communication Skills
Chapter 26:Teamwork    

Appendix A: Cost Equations and Curves for the CAPCOST Program

Appendix B: Information for the Preliminary Design of Eleven Chemical Processes

Index

Plant and Process Design and Economics [PTG: PRENTICE HALL PROFESSIONAL] (Chemical Engineering)

Appropriate for all courses in chemical engineering process design.

Analysis, Synthesis and Design of Chemical Processes, Second Edition moves chemical engineering students beyond neatly delineated classroom exercises and into the world of solving the open-ended process problems they will see in practice. The authors accomplish this by emphasizing design synthesis of the entire process—from equipment sizing to optimization, finances to operation. Drawing on over 30 years of teaching chemical engineering process design, they present design as a creative process that integrates the big picture with the small details, and relies on knowing which to stress, and why. They show students how to apply key process design techniques to every aspect of the discipline, from the conceptual design of a plant to improving an existing process. This edition has been updated throughout, and contains extensive new coverage of environmental, health, and safety issues, green engineering, and engineering ethics. Coverage also includes: evolution and generation of multiple process configurations; estimating capital investment, manufacturing cost, and other economic factors; synthesis and optimization of chemical processes; performance analysis of existing processes and equipment; and more. The authors provide suggested curricula for both single-semester and year-long design courses, case studies and design projects with practical applications, and appendices with current equipment cost data and preliminary design information for four chemical processes. The accompanying CD-ROM contains powerful tools for helping students master chemical process design, including a thoroughly revised version of CAPCOST for evaluating fixed capital investments and full process economics; HENSAD for planning temperatures and heat exchange; a virtual plant tour of a simple chemical process; and additional student design projects.

• Analysis, Synthesis, and Design of Chemical Processes, 2/E
  Turton, Bailie, Whiting & Shaeiwitz
  © 2003 | Prentice Hall | Cloth Bound w/CD-ROM; 987 pages | Instock
  ISBN-10: 0130647926 | ISBN-13: 9780130647924
  Brief Description | Buy from myPearsonStore
  

 

Richard Turton, P.E., has taught the senior design course at West Virginia University for the past 22 years. Prior to this, he spent 5 years in the design and construction industry. His main interests are in design education, particulate processing, and process modeling.

Richard C. Bailie has over 10 years of experience in process evaluation, pilot plant operation, plant start-up, and industrial consulting. He also ran his own chemical company. He is professor emeritus at WVU, having taught chemical engineering for over 20 years.

Wallace B. Whiting, P.E., is professor emeritus at University of Nevada, Reno. He has been involved in the practice and teaching of chemical process design for over 24 years.

Joseph A. Shaeiwitz has been involved in the senior design sequence and unique sophomore- and junior-level integrated design projects at WVU for 20 years. His interests include design education and outcomes assessment.

The Leading Integrated Chemical Process Design Guide: Now with New Problems, New Projects, and More

More than ever, effective design is the focal point of sound chemical engineering. Analysis, Synthesis, and Design of Chemical Processes, Third Edition presents design as a creative process that integrates both the big picture and the small details—and knows which to stress when, and why. Realistic from start to finish, this book moves readers beyond classroom exercises into open-ended, real-world process problem solving. The authors introduce integrated techniques for every facet of the discipline, from finance to operations, new plant design to existing process optimization.

This fully updated Third Edition presents entirely new problems at the end of every chapter. It also adds extensive coverage of batch process design, including realistic examples of equipment sizing for batch sequencing; batch scheduling for multi-product plants; improving production via intermediate storage and parallel equipment; and new optimization techniques specifically for batch processes.

Coverage includes

• Conceptualizing and analyzing chemical process: flow diagrams, tracing, process conditions, and more
• Chemical process economics: analyzing capital and manufacturing costs, and predicting or assessing profitability
• Synthesizing and optimizing chemical processing: experience-based principles, BFD/PFD, simulations, and more
• Analyzing process performance via I/O models, performance curves, and other tools
• Process troubleshooting and “debottlenecking”
• Chemical engineering design and society: ethics, professionalism, health, safety, and new “green engineering” techniques
• Participating successfully in chemical engineering design teams

Analysis, Synthesis, and Design of Chemical Processes, Third Edition draws on nearly 35 years of innovative chemical engineering instruction at West Virginia University. It includes suggested curricula for both single-semester and year-long design courses; case studies and design projects with practical applications; and appendixes with current equipment cost data and preliminary design information for eleven chemical processes—including seven brand new to this edition.

About the CD-ROM
The CD-ROM contains the latest version of CAPCOST, a powerful tool for evaluating fixed capital investment, full process economics, and profitability—now expanded with cost data for conveyors, crystallizers, dryers, dust collectors, filters, mixers, reactors, and screens. It also contains the HENSAD tool for constructing temperature interval, cascade, and temperature enthalpy diagrams; estimating optimal approach temperatures; and designing heat exchanger networks. Also provided: additional chapters on outcomes assessment, written and oral communications, and a written report case study, as well as six complete student design projects.

View a Sample Chapter PDF:

  

Pearson Higher Education offers special pricing when you choose to package your text with other student resources. If you're interested in creating a cost-saving package for your students, contact your Pearson Higher Education representative for pricing and ordering information.

This title is a member of the Prentice Hall International Series in the Physical and Chemical Engineering Sciences, which also contains the titles below . You can also visit the Prentice Hall International Series in the Physical and Chemical Engineering Sciences page.

• Analysis, Synthesis and Design of Chemical Processes, 3/E
  Turton, Bailie, Whiting & Shaeiwitz
  © 2009 | Prentice Hall | Cloth; 1104 pages | Estimated Availability: 12/19/2008
  ISBN-10: 0135129664 | ISBN-13: 9780135129661
  
  
  
• Analysis, Synthesis and Design of Chemical Processes, Safari, 3/E
  Turton, Bailie, Whiting & Shaeiwitz
  © 2009 | Prentice Hall | On-line Supplement; 1104 pages | Estimated Availability: 12/05/2008
  ISBN-10: 0135072913 | ISBN-13: 9780135072912
  URL: http://safari.informit.com
  
  
  



Appropriate for all courses in chemical engineering process design.

Analysis, Synthesis and Design of Chemical Processes, Second Edition moves chemical engineering students beyond neatly delineated classroom exercises and into the world of solving the open-ended process problems they will see in practice. The authors accomplish this by emphasizing design synthesis of the entire process—from equipment sizing to optimization, finances to operation. Drawing on over 30 years of teaching chemical engineering process design, they present design as a creative process that integrates the big picture with the small details, and relies on knowing which to stress, and why. They show students how to apply key process design techniques to every aspect of the discipline, from the conceptual design of a plant to improving an existing process. This edition has been updated throughout, and contains extensive new coverage of environmental, health, and safety issues, green engineering, and engineering ethics. Coverage also includes: evolution and generation of multiple process configurations; estimating capital investment, manufacturing cost, and other economic factors; synthesis and optimization of chemical processes; performance analysis of existing processes and equipment; and more. The authors provide suggested curricula for both single-semester and year-long design courses, case studies and design projects with practical applications, and appendices with current equipment cost data and preliminary design information for four chemical processes. The accompanying CD-ROM contains powerful tools for helping students master chemical process design, including a thoroughly revised version of CAPCOST for evaluating fixed capital investments and full process economics; HENSAD for planning temperatures and heat exchange; a virtual plant tour of a simple chemical process; and additional student design projects.

• Analysis, Synthesis, and Design of Chemical Processes, 2/E
  Turton, Bailie, Whiting & Shaeiwitz
  © 2003 | Prentice Hall | Cloth Bound w/CD-ROM; 987 pages | Instock
  ISBN-10: 0130647926 | ISBN-13: 9780130647924
  Brief Description | Buy from myPearsonStore
  
  



Approprirate for all introductory courses in chemical engineering.

Basic Principles and Calculations in Chemical Engineering, Seventh Edition is a complete, practical, and student-friendly introduction to the principles and techniques of contemporary chemical, petroleum, and environmental engineering. Throughout, the authors introduce efficient and consistent methods for analyzing material and energy balance problems, organizing solutions, and calculating answers. The authors thoroughly address the behavior of gases, liquids, and solids: ideal/real gases, single component two-phase systems, gas-liquid systems, and more. This edition presents extensive new coverage, including new chapters on degrees of freedom, process simulation, and unsteady state materials. It brings together more examples and problems treating topics pertaining to the environment, safety, semiconductor processing, nanotechnology, biology and biotechnology. Recast into 29 modular chapters, it offers students and faculty members an exceptionally flexible approach to learning. The CD-ROM includes new Polymath software, a convenient physical property database, 200 supplementary problems, animations of working process equipment, and checklists designed to simplify learning and accelerate mastery.

• Basic Principles and Calculations in Chemical Engineering, 7/E
  Himmelblau & Riggs
  © 2004 | Prentice Hall | Cloth Bound w/CD-ROM; 1072 pages | Instock
  ISBN-10: 0131406345 | ISBN-13: 9780131406346
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For Senior-level and graduate courses in Biochemical Engineering, and for programs in Agricultural and Biological Engineering or Bioengineering.

This concise yet comprehensive text introduces the essential concepts of bioprocessing—internal structure and functions of different types of microorganisms, major metabolic pathways, enzymes, microbial genetics, kinetics and stoichiometry of growth and product information—to traditional chemical engineers and those in related disciplines. It explores the engineering principles necessary for bioprocess synthesis and design, and illustrates the application of these principles to modern biotechnology for production of pharmaceuticals and biologics, solution of environmental problems, production of commodities, and medical applications.

• Bioprocess Engineering: Basic Concepts, 2/E
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Chemical Thermodynamics unified around energy, entropy and equilibrium.

• Chemical Engineering Thermodynamics
  Balzhiser, Samuels & Eliassen
  © 1972 | Prentice Hall | Paper; 696 pages | Instock
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A thorough overview of all aspects of chemical process control — process modeling, dynamic analyses of processing systems, a large variety of control schemes, synthesis of multivariable control configurations for single units and complete chemical plants, analysis and design of digital computer control systems.

• Chemical Process Control: An Introduction to Theory and Practice
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For upper level undergraduate or graduate level Chemical or Mechanical Engineering courses in chemical process safety, as well as for chemical and mechanical engineers in the beginning of their careers who are interested in improving chemical process safety. It can also serve as a guide for anyone interested in learning about chemical process safety, including high school teachers, firemen, environmentalists, OSHA regulators, EPA regulators, and others.

The only book designed as a text for teaching chemical process safety, this book provides a comprehensive introduction to the essential technical fundamentals of chemical process safety. Its emphasis on fundamentals is intended to help both the student and the practicing scientist to understand the concepts and to apply them in an appropriate manner.

• Chemical Process Safety: Fundamentals with Applications, 2/E
  Crowl & Louvar
  © 2002 | Prentice Hall | Cloth; 656 pages | Instock
  ISBN-10: 0130181765 | ISBN-13: 9780130181763
  Brief Description | Buy from myPearsonStore
  
  



A description of the basic principles of electrochemical engineering and their application to energy storage, industrial electrolysis, and corrosion.

• Electrochemical Engineering Principles
  Prentice
  © 1991 | Prentice Hall | Paper; 320 pages | Instock
  ISBN-10: 0132490382 | ISBN-13: 9780132490382
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The book presents in a clear and concise manner the fundamentals of chemical reaction engineering. The structure of the book allows the student to solve reaction engineering problems through reasoning rather than through memorization and recall of numerous equations, restrictions, and conditions under which each equation applies. The fourth edition contains more industrial chemistry with real reactors and real engineering and extends the wide range of applications to which chemical reaction engineering principles can be applied (i.e., cobra bites, medications, ecological engineering)
• Elements of Chemical Reaction Engineering, 4/E
  Fogler
  © 2006 | Prentice Hall | Cloth Bound w/CD-ROM; 1120 pages | Instock
  ISBN-10: 0130473944 | ISBN-13: 9780130473943
  Brief Description | Buy from myPearsonStore
  
  



Designed for undergraduate and first-year courses in Fluid Mechanics, this text consists of two parts—four chapters on macroscopic or relatively large-scale phenomena, followed by eight chapters on microscopic or relatively small-scale phenomena.

• Fluid Mechanics for Chemical Engineers
  Wilkes
  © 1999 | Prentice Hall | Paper; 624 pages | Instock
  ISBN-10: 0137398972 | ISBN-13: 9780137398973
  Brief Description | Buy from myPearsonStore
  
  



Designed for undergraduate and first-year courses in Fluid Mechanics, this is a revision of the best selling fluid mechanics book for chemical engineers.  It is a comprehensive text that offers an understanding of fluid mechanics essential for the chemical engineer. Thorough and clearly written, this book gives the undergraduate and first-year graduate student a complete overview of this essential topic by providing numerous real-world examples and problems of increasing detail and complexity. It also covers all the material necessary to pass the fluid mechanics portion of the Professional Engineer's exam.
• Fluid Mechanics for Chemical Engineers with Microfluidics and CFD, 2/E
  Wilkes
  © 2006 | Prentice Hall | Cloth; 784 pages | Instock
  ISBN-10: 0131482122 | ISBN-13: 9780131482128
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For undergraduate courses in Applied Thermodynamics.

Written in a style and at a level that is accessible to undergraduates, this introduction to applied thermodynamics covers the first and second law for process applications, molecular concepts, equations of state, activity models, and reaction equilibria—all in a tightly integrated, pedagogical progression of topics. It addresses the on-going evolution in applied thermodynamics and computer technology, and integrates several widely-accessible computational tools to allow exploration of model behavior— e.g., programs for HP and TI calculators, Microsoft Excel spreadsheets, and PC's. Includes background and comparison on many of the popular thermodynamic models.

• Introductory Chemical Engineering Thermodynamics
  Elliott & Lira
  © 1999 | Prentice Hall | Cloth; 560 pages | Instock
  ISBN-10: 0130113867 | ISBN-13: 9780130113863
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A thorough introduction to the fundamentals and applications of microscopic and macroscopic mass transfer.

• Mass Transfer: Fundamentals and Applications
  Hines & Maddox
  © 1985 | Prentice Hall | Paper; 600 pages | Instock
  ISBN-10: 0135596092 | ISBN-13: 9780135596098
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Appropriate for chemical engineering students, Molecular Thermodynamics of Fluid-Phase Equilibria presents a broad introduction to the thermodynamics of phase equilibria in chemical engineering design, especially in separation operations.

• Molecular Thermodynamics of Fluid-Phase Equilibria, 3/E
  Prausnitz, Lichtenthaler & de Azevedo
  © 1999 | Prentice Hall | Paper; 864 pages | Instock
  ISBN-10: 0139777458 | ISBN-13: 9780139777455
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• Numerical Methods for Chemical Engineers with MATLAB Applications
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  © 1999 | Prentice Hall | Paper; 608 pages | Out of Stock
  ISBN-10: 0130138517 | ISBN-13: 9780130138514
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• Problem Solving in Chemical Engineering with Numerical Methods
  Cutlip & Shacham
  © 1999 | Prentice Hall | Paper; 464 pages | Instock
  ISBN-10: 0138625662 | ISBN-13: 9780138625665
  Brief Description | Buy from myPearsonStore
  
  



This book provides extensive problem-solving instruction and suggestions, numerous examples, and many complete and partial solutions in the main subect areas of chemical and biochmeical engineering and related disciplines. It is intended for students in chemical and biochemical engineering.
• Problem Solving in Chemical and Biochemical Engineering with POLYMATH, Excel, and MATLAB, 2/E
  Cutlip & Shacham
  © 2008 | Prentice Hall | Paper; 752 pages | Instock
  ISBN-10: 0131482041 | ISBN-13: 9780131482043
  Brief Description | Buy from myPearsonStore
  
  



For junior or senior-level undergraduate Chemical Engineering courses in process dynamics and control, as well as a reference for professionals seeking the latest simulation tools and advanced control strategies.

This is the first book to offer a fully integrated introduction of the fundamental topics of process dynamics with MATLAB software tools that allow students to learn the material interactively through computer-based simulation exercises. Process Control: Modeling, Design and Simulation presents realistic problems and provides the software tools for students to simulate processes and solve practical, real-world problems. Ultimately, the book will teach students to analyze dynamic chemical processes and develop automatic control strategies to operate them safely and economically.

• Process Control: Modeling, Design and Simulation
  Bequette
  © 2003 | Prentice Hall | Cloth; 800 pages | Instock
  ISBN-10: 0133536408 | ISBN-13: 9780133536409
  Brief Description | Buy from myPearsonStore
  
  



This edition is suitable as a text for Chemical Process Dynamics or Introductory Chemical Process Control courses at the junior/senior level. Also, for Numerical Methods courses in chemical engineering.

The goal of this book is to provide an introduction to the modeling, analysis, and simulation of the dynamic behavior of chemical processes.

• Process Dynamics: Modeling, Analysis and Simulation
  Bequette
  © 1998 | Prentice Hall | Paper; 640 pages | Out of Stock
  ISBN-10: 0132068893 | ISBN-13: 9780132068895
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An applications-oriented introduction to process fluid mechanics. Provides an orderly treatment of the essentials of both the macro and micro problems of fluid mechanics.

• Process Fluid Mechanics
  Denn
  © 1980 | Prentice Hall | Paper; 383 pages | Out of Stock
  ISBN-10: 0137231636 | ISBN-13: 9780137231638
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• Solutions Manual, 4/E
  Vicente, Nori & Fogler
  © 2006 | Prentice Hall | Paper Bound w/CD-ROM; 896 pages | Instock
  ISBN-10: 0131863835 | ISBN-13: 9780131863835
  
  
  



At the undergraduate level, this book is intended to be a textbook for the Senior Design Course. This text can also be used for a graduate course in Process Synthesis.

The book presents a systematic approach to design, starting from an elementary treatment that is suitable for the undergraduate level, working toward advanced topics prepared for graduate level courses. This edition provides a comprehensive and modern treatment to process design of continuous and batch processes.

• Systematic Methods of Chemical Process Design
  Biegler, Grossmann & Westerberg
  © 1997 | Prentice Hall | Paper; 700 pages | Instock
  ISBN-10: 0134924223 | ISBN-13: 9780134924229
  Brief Description | Buy from myPearsonStore
  
  



A comprehensive introduction to the concepts, techniques, and applications of model-based process control that presents the process control problem as a subset of overall plant operations problem rather than as a separate discipline. In addition, the approaches presented in the book are motivated by their use in solving practical problems, thus emphasizing methods rather than theory. The examples used to illustrate these methods and the MATLAB software that is included are further intended to assist the reader in the design and tuning of actual control systems.

• Techniques of Model-Based Control
  Brosilow & Joseph
  © 2002 | Prentice Hall | Paper; 704 pages | Instock
  ISBN-10: 013028078X | ISBN-13: 9780130280787
  Brief Description | Buy from myPearsonStore
  
  



For two-semester, graduate-level courses in Chemical Thermodynamics.

Rigorous and comprehensive in approach, this text explores the theory, concepts and applications of classical thermodynamics and introduces a molecular-level perspective of constitutive property models for both electrolyte and non-electrolyte mixtures. Extensive examples and problems provide ample opportunities for connecting theory with applications.

• Thermodynamics and Its Applications, 3/E
  Tester & Modell
  © 1997 | Prentice Hall | Paper; 960 pages | Instock
  ISBN-10: 013915356X | ISBN-13: 9780139153563
  Brief Description | Buy from myPearsonStore
  
  

Pearson Higher Education offers special pricing when you choose to package your text with other student resources. If you're interested in creating a cost-saving package for your students contact your Pearson Higher Education representative.